PERFORMANCE, PACKAGED

Roberts PolyPro Introduces a Semi-Automatic Handle Applicator

Oct 12, 2012

Charlotte, NC — Roberts PolyPro, powered by ProMach, will introduce an innovative semi-automatic handle applicator designed to help brand owners and contract packagers cost effectively boost production as part of a market growth strategy at Pack Expo 2012. This semi-automatic handle applicator with a single attendant has an impressive 15-to-17 cases-per-minute output. It’s far easier and less taxing for operators to use than manual applicators and comes with a price tag significantly under automatic machines. (Roberts PolyPro Pack Expo 2012 Booth #3916)

“Many customers have told us they want to expand into nearby markets, but can’t justify the expense of a fully automatic handle applicator at an early stage of market development,” said Chris Turner, sales director, Roberts PolyPro. “We designed the new semi-automatic machine with these customers in mind and engineered in ergonomic, productivity, and quality features that will give customers a workhorse of a machine with minimized direct labor.”

This new machine, with a single operator, can apply handles in two-pack configurations as well as three-, four-, six-, and eight-packs. These units are designed for maximum flexibility. Change parts allow for different bottle sizes. The semi-automatic machine can be moved from line to line to accommodate variable production schedules.

Roberts PolyPro handles and carriers support total cost and sustainability goals

Roberts PolyPro’s lightweight, compact handles and multi-pack carriers support the sustainability efforts of its customers by reducing material consumption and improving cube utilization. The company’s extruded handles and multi-pack carriers consume on average 5 to 35 percent less resin compared to injection molded products. Material reduction is an important contributor to improving a package’s sustainability. Roberts PolyPro products are made from extruded HDPE resin and when used with either PET or HDPE bottles make the entire package — bottles and handle — 100 percent recyclable. Roberts Polypro handles are customizable, giving the packer the ability to distinguish product from the competition.

Roberts PolyPro orients multipack handles before shipment and in the case of single bottle handles uses a patented process of welding the handles together prior to shipment. On average, this process results in 40 percent more handles per pallet than loose handles shipped in bulk. The increase in units per pallet significantly decreases shipping costs, improves cube utilization, reduces the amount of corrugated board required, and lowers over-the-road fuel consumption and greenhouse gas emissions. There is also less damage to handles during shipment.

The following table is a comparative analysis between an extruded Roberts PolyPro two-pack carrier and an injection molded carrier. The carriers were used with 32 ounce juice containers.

Comparative analysis

Roberts PolyPro extruded two-pack carrier

Injection molded two-pack carrier

Difference between extruded and injection molded carrier

Part Weight

5.40 grams

9.23 grams

41.5% less plastic

Pallet Count

144,000 pieces

47,520 pieces

67% more handles per pallet

Pallets per shipment

4 pallets

(576,000 pieces)

12 pallets

(570,240 pieces)

7 fewer pallets

Load weight

5,600 lbs.

12,084 lbs.

6,484 lbs. less weight

For more information on the new semi-automatic machine and light-weight recyclable handles, stop by the Roberts PolyPro Pack Expo Booth #3916 or contact sales at 800-269-7409. More solutions from Roberts PolyPro can be viewed at www.RobertsPolyPro.com.

About ProMach

ProMach is a family of best-in-class packaging and processing solution brands serving manufacturers of all sizes and geographies in the food, beverage, pharmaceutical, personal care, and household and industrial goods industries. ProMach brands operate across the entire production line: filling, bottling and capping, decorative labeling, flexibles and trays, pharma, handling and sterilizing, labeling and coding, and robotics and end of line. ProMach also provides systems and integration including turnkey solutions, design/build, engineering services, and productivity software to optimize production line design and deliver maximum uptime.

ProMach designs, manufactures, integrates, and supports the most sophisticated and advanced packaging and processing solutions in the global marketplace. Its diverse customer base, from Fortune 500 companies to smaller, privately-held businesses worldwide, depends on reliable, flexible, technologically advanced equipment and integrated solutions. ProMach is headquartered near Cincinnati, Ohio, with manufacturing facilities and offices throughout North America, Europe, South America, and Asia. For more information about ProMach, visit www.ProMachBuilt.com and for more information on ProMach Careers, visit www.ProMachCareers.com.